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May 2013 · Energy-Tech Magazine
Columns
Steam turbine driven integrally geared compressor gearing failures
Patrick J. Smith
Wednesday May 1, 2013

Gear damage can occur long before a failure, and even moderate damage can be difficult to detect with shaft vibration probes and bearing temperature probes. Gear manufacturers continue to increase power densities, and more complex, integrally geared ...

The new world of microgrids
Kristina Brandt
Wednesday May 1, 2013

A microgrid, the capability to self-generate, has been around for decades. However, the microgrid of today is new in how it continuously manipulates its load in order to fiscally optimize generation.

In addition to fiscal optimization, self-generation ...

Fracking futures
Pollution issues continue debate on power gen’s new, clean fuel
Andrea Hauser
Wednesday April 24, 2013

I’m sure you know all about fracking – or at least you’ve read a lot about it. My daily news feeds are full of it, even though I’ve never entered it as a search term.

It comes up in articles about the latest power generation ...

New faces, same game
Cabinet nominees know the rules, but how will they play?
Andrea Hauser
Monday April 1, 2013

President Obama’s second term cabinet nominees have been named, and as far as the Department of Energy and the Environmental Protection Agency go, the response has been pretty good.

Gina McCarthy, Obama’s pick to head the EPA, ...

Unstable after a long outage? Troubleshooting turbine-generator oil whirl and oil whip issues
Stephen R. Reid, PE
Monday April 1, 2013

Background
Some units return from a major turbine generator outage and experience new and unprecedented sub-synchronous vibration, preventing a normal return to operation. If these issues are not recognized and addressed properly, ...

Deceiving deduction?
Frank Todd
Monday April 1, 2013

Have you ever had a situation where you were so sure of yourself that even the laws of physics had to bow to your superior intellect? In my experience, the little engineer alarm bells always go off when I think I have it nailed too early in the game. ...

Water resource management for electric power generation
George Offen and Richard Breckenridge
Monday April 1, 2013

Electric power generation requires reliable access to large volumes of water, primarily for cooling of thermal power plants. In the future, the power industry is expected to face increased competition for rights to both water withdrawals and consumption. ...

Goodbye to Chu
Energy secretary leaves with mixed reviews
Andrea Hauser
Friday March 1, 2013

As I mentioned in my December 2012 editor’s note, President Obama’s re-election opened the door for new appointments to his cabinet, one of which will be a new Energy Secretary.

Secretary Steven Chu announced he would be leaving ...

Ball bearings failure in a high speed vertical pump
Patrick J. Smith
Friday March 1, 2013

Ball bearings are a type of rolling element bearing which consist of a number of hard spheres that run in races, or tracks, in two concentric rings. Hydrodynamic fluid film bearings consist of a rotating shaft that runs in a close clearance cylindrical ...

Understanding varnish in your plant
Diane Closser, CLS MLT I
Friday March 1, 2013

There are more than 15 testing labs, 10 turbine oil manufacturers, 7 varnish mitigation manufacturers, hundreds of vendors and numerous consultants who want to help you with your varnish and lubrication issues. How do you navigate through the plethora ...

See it first!
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Wednesday February 27, 2013

If you haven't, you should. Our Facebook fans get to see the digital issue first every month and are the first to hear about upcoming Energy-Tech events - like webinars and conferences.

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Events
Sept. 9-11, 2013
2013 Condenser Life Cycle Seminar
Wednesday April 24, 2013

Atlanta, Ga.

www.condenserseminar.com

May 29, 2013
Ludeca Machinery Alignment Seminar
Wednesday April 24, 2013

Coraopolis, Pa.

www.ludeca.com

May 28, 2013
Ludeca Machinery Alignment Seminar
Wednesday April 24, 2013

Amherst, N.Y.

www.ludeca.com

July 11-12, 2013
Outage Delivery Optimization Forum
Tuesday April 23, 2013

San Antonio, Texas

May 16, 2013
Pump Systems Optimization: Energy Efficiency and Bottom-Line Savings
Tuesday April 23, 2013

Greenville, S.C.

www.pumpsystemsmatter.org

June 4-6, 2013
Powerfect Feedwater Heater Operation & Maintenance Seminar
Thursday April 18, 2013

Philadelphia, Pa.

www.powerfect.com

Sept. 10-13, 2013
Thermal Performance Training - Nuclear
Thursday April 18, 2013

Montrose, Colo.

www.tnorthconsulting.com

July 16-19,2013
PEPSE Basic & Plant applications Training
Thursday April 18, 2013

True North Consulting, LLC Corporate Headquarters

www.tnorthconsulting.com

May 2, 2013
Ludeca Machinery Alignment Seminar
Thursday April 18, 2013

Dallas, Texas

www.ludeca.com/Seminar_TX

April 30, 2013
Ludeca Machinery Alignment Seminar
Thursday April 18, 2013

Houston, Texas

www.ludeca.com/Seminar_TX

June 26-28, 2013
2013 Hydraulic Institute Technical Meeting
Wednesday March 27, 2013

Lincolnshire, Ill.

www.pumps.org

Aug. 6-8, 2013
12th Annual Outage Management for Power Plants Conference
Friday March 15, 2013

Dallas, Texas

www.marcusevans.com

March 20-22, 2013
Water Management Technology Innovation, Electric Power Generation Conference
Friday March 15, 2013

Atlanta, Ga.

www.epri.com

Features
Do you TED? Here’s one on microgrids
Andrea Hauser
Tuesday May 14, 2013

The May issue of Energy-Tech featured an article on microgrid planning and technology. Want to learn more? Check out this TEDx talk in Black Rock City. Everyone’s in beach wear and the stage is a little wild, but the presentation is still interesting. ...

Power plant wastewater treatment and NPDES compliance: The future in motion
Brad Buecker
Wednesday May 1, 2013

In the second of the original Star Wars films, “The Empire Strikes Back”, at one point Yoda says, “Always in motion is the future.” Such is the case of the power industry on many different fronts.

One of these involves ...

Successful outage service
Safe, on time, within budget
Erika Ruth and Warren Friedersdorf
Wednesday May 1, 2013

In the fall of 2012, Alstom’s Turbine and Generator Services and APCom divisions successfully provided a broad, and somewhat unique, variety of field services to PPL Generation’s Brunner Island Unit 1. As a construction management company, ...

ASME: Rooftop solar electric generator project
Jack Robinson, Jr., PE, and Robert J. Durscher, PE
Wednesday May 1, 2013

In 2011, SCE&G personnel had the unique opportunity and challenge to utilize core processes and expertise in meeting BSC’s business need to build a large solar generator on the rooftop of a new Dreamliner aircraft final assembly building ...

Slashing time on 16-point turbine coupling alignment checks
Daus Studenberg
Monday April 1, 2013

Laser system with Continuous Sweep allows turbine coupling checks with two measurements to be completed in as little as 6 minutes instead of 6 hours. The time savings can be further increased by using multiple laser systems for each coupling and having ...

ASME: Current technology for power plant makeup water treatment and wastewater recovery
Brad Buecker
Monday April 1, 2013

The availability of fresh water for power plant makeup and cooling continues to decline. In addition, environmental regulators are placing tighter limitations on the methods by which water is obtained and discharged for and from industrial processes. ...

Cooling towers: Modern concepts
Brad Buecker
Monday April 1, 2013

I recently attended the annual Cooling Technology Institute (CTI) winter meeting. This latest gathering of world-class cooling system experts again offered up-to-date information on cooling tower issues, particularly with regard to design, operation ...

Make those summer plans now
Friday March 1, 2013

Spring is right around the corner – do you know what you’re doing this summer? As you make vacation reservations, plan home improvement projects and think about a couple long-weekend trips, don’t forget to register for the 2013 ASME ...

ASME: Fluidized bed reheat processes for biomass power plant applications
Eero T. Ikäheimonen, Seppo K. Hulkkonen, Peter C.E. Fabritius, Esa-Pekka J. Kapanen and Timo Bungert
Friday March 1, 2013

Introduction
Fluidized bed combustion for biomass
When generating steam with bio-power applications, such as boilers combusting biomass, the quality of the fuel may become a challenge. Biomass fuel tends to be non-homogenous ...

Faster repairs possible with generator rotor shaft section welds
John Jensen
Friday March 1, 2013

In this day and age, power plants often face many challenges, including the age and degradation of their equipment. Generators might be condemned due to operating events that lead to major damage.  When this happens, options and answers can be ...

Improving layup practices for fossil plants
James Mathews
Friday March 1, 2013

In today’s utility business environment, utility planners, operators and chemists face special challenges in providing equipment protection during plant layups.

In many plants, equipment is aging and more vulnerable to damage. An increasing ...

Industry News
PSG Completes Acquisition of Ebsray Pumps
Tuesday May 14, 2013

Pump Solutions Group (PSG®) announced the acquisition of Ebsray Pumps Pty. Limited, located in Brookvale, Australia. Ebsray, a manufacturer of pumps for a wide range of industrial applications, ...

J.T. Grumski named president, CEO of TAS Energy
Tuesday May 14, 2013

TAS Energy, a technology company providing clean, economic power solutions by focusing on the energy efficiency and renewable markets, named J.T. Grumski President & CEO of TAS Energy.

Prior to joining ...

Participants review new standard for Hydraulic Institute
Tuesday May 14, 2013

The Hydraulic Institute (HI), under the approval of the American National Standards Institute (ANSI), is seeking qualified individuals to participate in the review process of a new standard entitled Rotary Condition ...

Tranter Latin America obtains ASME certification
Tuesday April 16, 2013

The American Society of Mechanical Engineers recently certified the Tranter Mexico Operation quality assurance system in accordance with international guidelines. The Certificate ...

Strategic alliance created for transfer point technologies
Tuesday April 16, 2013

Martin Engineering and the CCC Group have formed a strategic alliance specifically to design and manufacture state-of-the-art conveyor solutions for engineered transfer ...

Universal AET promotes two to top executive positions
Tuesday April 16, 2013

Universal Acoustic & Emission Technologies recently promoted two company executives to top leadership positions.

The Universal AET Board of Directors elected Dick Strojinc as executive vice president. ...

PSG appoints new director of Engineering
Tuesday March 12, 2013

Pump Solutions Group, PSG®, a business unit within Dover Corp., named Chris Distaso as director of Engineering for its Grand Terrace facility, which is located in Grand Terrace, Calif. Distaso will ...

Poseidon Systems LLC – formerly Impact Sensors
Tuesday March 12, 2013

As of Jan. 1, 2013, both Impact Sensors and Impact Systems UK were renamed Poseidon Systems.

While all company ownership and staff remains the same as Impact Sensors/Systems, its new name reflects the ...

Hitachi awarded SCR systems contract with Xcel Energy
Tuesday March 12, 2013

Hitachi Power Systems America, Ltd. announced it was awarded a contract for the design and supply of Selective Catalytic Reduction (SCR) Systems, including Hitachi’s proprietary catalyst with Xcel ...

Products
Varnish removal system extracts soluble, suspended varnish from lubrication oil
Tuesday May 14, 2013

Oil Filtration Systems announced a new series of oil purification equipment to remove varnish from hydraulic and lubrication oils. By utilizing the two leading varnish mitigation technologies, a single ...

Tube Fin removal tool peels fast for inspection
Tuesday May 14, 2013

A portable tube fin removal tool that rapidly peels the fin and bevels the tube end in one-step for repairing and replacing tubes in heat recovery steam generators is available from ESCO Tool.

The Fin ...

Dresser-Rand introduces new model of its DATUM Centrifugal Compressor
Tuesday May 14, 2013

Dresser-Rand, a supplier of rotating equipment solutions to the oil, gas, petrochemical, power, and process industries, sold its 1,000th DATUM® centrifugal compressor — the new DATUM I ...

High performance Series 7000/8000 Venturi Scrubbers available
Tuesday April 16, 2013

Bionomic Industries Inc., a manufacturer of air pollution abatement, product and heat recovery technologies, released its Series 7000/8000 in a new version – a fully integrated pre-engineered package ...

PSG’s Maag Industrial Pumps introduce S Series Twin Screw Industrial, Multi-phase Pumps
Tuesday April 16, 2013

PSG’s Maag Industrial Pumps introduced its S Series line of twin screw pumps.

The S Series screw pumps are part of Maag’s newly created Industrial Pumps platform, which also features both external ...

Pipe milling tool wide clamp ribs mount securely
Tuesday April 16, 2013

A portable end prep tool for heavy wall stainless steel pipe and hard to machine alloys that pulls a thick chip without cutting oils for producing superior welds is available from Esco Tool.

The Millhog® ...



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